Crystal growth is a major
stage of a crystallization process, which typically follows an initial
stage of either homogeneous or heterogeneous (surface catalyzed)
nucleation.
Crystal growth is a
significant step for the semiconductor industry as well as for optical
applications and solar industries. Sapphire single crystals are used for
high power laser optics, high pressure components and substrates for
LEDs. Aluminum Nitride(AlN) single crystals are the principal components
for fabricating UV-LEDs and laser diodes (LDs).
Our Products——
Mo Crucibles——for
single crystal growing application
completely seamless Mo Crucible with thin
wall 1.5~3mm
Tungsten
Crucibles &
Heating shields——for
LED Sapphire single crystal growing application
Tungsten crucibles is
most important key parts in
LED sapphire single
crystal growth ways which are always used in application for
your high temperature melting furnace.
We can
produce many varieties of tungsten and molybdenum
crucibles for single crystal growing process as a
high temperature durability container in this
application with its best properties.
²
W crucibles
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Mo crucibles
²
Customized crucibles
²
Lids
²
Dies
²
Heating shields
1、Physical
and chemical properties
(1) Density: 18.3~19.2g
/cm3
(2) Surface roughness: <
3.2μm
(3) Purity:W99.97%(min.)
(4) Application
temperature environment:1800~2750℃。
2、Specifications:
1)Dimensions
and tolerances
Unit:mm
Delivery condition
Specification
Tolerance
Thickness
Roughness (μm)
Diameter
Height
Diameter
Height
Sintering
10~500
10~750
±3.0
±3.0
8~20
Final Finished
10~450
10~550
±0.5
±1.0
7~18
<3.2
Special sizes can be
manufactured based on customers' requirements
3、Manufacturing process and equipment
Item
Process
Equipment
Quality Check
1
Powder purified
Purified furnace
GDMS
2
Isostatic pressing
Isostatic pressing machine
Measurement of rough-processed
3
IF forging
High-accuracy forging machine
Dimension measurements for product
4
IF sintering
High temperature vacuum sintering furnace
Dimension measurements for product
5
Final machining
High-accuracy turning machine
Surface quality/ roughness and density
6
Package
Quality Test Report
4、Applications
Tungsten has
a unique property of which it's melting point can reach
3410℃, tungsten crucible is widely applied in high
temperature vacuum furnace melting environment such as
sapphire growing furnace, quartz glass melting furnace,
and special ceramic sintering furnace. The working
temperature of tungsten crucible is above 2000℃. For
sapphire crystal growing furnace, tungsten crucible with
the specification of high-purity, high-density, no
crack, exact dimension measurement and smooth surface
and low-carbon, low-oxygen, low-iron so on has decisive
influence on the success of crystal growth, quality
control of pulling crystal, discharging and service life
during sapphire growing process.